{"id":1796,"date":"2021-08-17T13:44:43","date_gmt":"2021-08-17T13:44:43","guid":{"rendered":"https:\/\/3d-industrija.si\/?p=1796"},"modified":"2021-08-18T09:14:51","modified_gmt":"2021-08-18T09:14:51","slug":"uvod-v-kompozite","status":"publish","type":"post","link":"https:\/\/3d-industrija.si\/index.php\/2021\/08\/17\/uvod-v-kompozite\/","title":{"rendered":"Uvod v kompozite"},"content":{"rendered":"

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1. Razumevanje kompozitov<\/strong><\/p>\n

Tehnologija Anisoprint je namenjena proizvodnji lahkih, trdnih in mo\u010dnih kompozitnih delov. Razumevanje kompozitov je klju\u010dnega pomena za najbolj\u0161i izkoristek tehnologije v smislu zaslu\u017eka. Zato so pri Anisoprintu pripravili priro\u010dnik, da bi predstavili svojo vizijo kompozitov in vam pomagali razumeti te \u010dudovite materiale.<\/p>\n

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2. Strukturni materiali<\/strong><\/p>\n

Konstrukcijski materiali zagotavljajo zadostno togost in trdnost. Te lastnosti omogo\u010dajo, da konstrukcija ohrani svojo obliko in dimenzije pod obremenitvijo ali katerim koli drugim zunanjim delovanjem.<\/p>\n

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Tipi\u010dni konstrukcijski materiali so jeklo, aluminij, titanove zlitine, beton in \u0161e nekateri drugi. Poleg tega so nekateri kompoziti tudi strukturni materiali.<\/p>\n

3. Kompozitni materiali, strukturni kompoziti<\/strong><\/p>\n

Sestavljeni materiali (kompoziti) so sestavljeni iz ve\u010d komponent z razli\u010dnimi lastnostmi in razli\u010dnimi lo\u010dnicami med komponentami. Kompozite lahko “napolnimo” z nekaj delci ali kratkimi\/sesekljanimi vlakni ali “okrepimo” z dolgimi (neskon\u010dnimi ali neprekinjenimi) vlakni. Matrica je material, ki ve\u017ee vlakna skupaj ali je napolnjen s kratkimi vlakni. Obi\u010dajno ima matrika veliko ni\u017eje mehanske lastnosti kot vlakna.<\/p>\n

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Pomembno<\/strong>
Samo kompoziti z dolgimi (ali neprekinjenimi) vlakni so dejansko strukturni materiali, saj le dolga vlakna zagotavljajo visoko togost in trdnost!<\/p>\n

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Tako bomo v nadaljevanju govorili predvsem o neprekinjenih vlaknenih kompozitih.<\/p>\n

4. Uporaba kompozitnih materialov<\/strong><\/p>\n

Oja\u010dani kompoziti imajo visoko togost in trdnost v smeri vlaken ter so lahki. Zato nara\u0161\u010da zanimanje za tovrstne konstrukcijske materiale v vesoljski, avtomobilski, ladjedelni\u0161ki industriji, kjer ima te\u017ea najpomembnej\u0161o vlogo.<\/p>\n

Pomembno<\/strong><\/p>\n

Kompoziti so zelo trdi in mo\u010dni, hkrati pa so lahki materiali.<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.9.11″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.9.11″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/3d-industrija.si\/wp-content\/uploads\/2021\/08\/sliak4.png” title_text=”sliak4″ _builder_version=”4.9.11″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.9.11″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.9.11″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.9.11″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

5. Laminati in njihove lastnosti<\/strong><\/p>\n

Hkrati imajo oja\u010dani kompoziti v pre\u010dni smeri precej nizke lastnosti.<\/p>\n

Pomembno<\/strong><\/p>\n

Opa\u017eena razlika lastnosti v razli\u010dnih smereh se imenuje anizotropija.<\/p>\n

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Za premagovanje te pomanjkljivosti se obi\u010dajno uporabljajo laminati z razli\u010dnim zlaganjem kompozitnih plasti. V tak\u0161nih strukturah so plasti z razli\u010dnimi usmeritvami oblikovane tako, da nosijo razli\u010dne delujo\u010de obremenitve.<\/p>\n

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To je najbolj priljubljen, \u010deprav ne ravno najbolj\u0161i na\u010din za izdelavo kompozitnih struktur. U\u010dinkovite lastnosti laminiranega kompozita so veliko manj\u0161e od lastnosti enosmernega kompozita v smeri vlaken.<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.9.11″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.9.11″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/3d-industrija.si\/wp-content\/uploads\/2021\/08\/slika7.png” title_text=”slika7″ _builder_version=”4.9.11″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.9.11″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.9.11″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.9.11″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

6. Strojna obdelava kompozitov<\/strong><\/p>\n

\u010ce morate sestaviti kompozite ali narediti loputo v kompozitnem strukturnem elementu, se boste sre\u010dali z dejstvom, da morate kompozitne materiale vrtati, rezkati ali rezati. Vrtanje, rezkanje in rezanje znatno zmanj\u0161ajo trdnost oja\u010danega kompozita v bli\u017eini obdelanega roba. Mo\u010d se lahko ve\u010dkrat zmanj\u0161a! Strojna obdelava torej ubija idejo o uporabi oja\u010danih kompozitov.<\/p>\n

Pomembno<\/strong><\/p>\n

Izogibajte se vrtanju, rezkanju in rezanju oja\u010danih kompozitov! To jim ne le\u017ei!<\/p>\n

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7. Re\u0161etkaste konstrukcije – prednosti in omejitve<\/strong><\/p>\n

Naju\u010dinkovitej\u0161i na\u010din za izkori\u0161\u010danje potenciala oja\u010ditve z vlakni so re\u0161etkaste anizogridne strukture. Posebnost konstrukcij zagotavlja u\u010dinkovito porazdelitev obremenitev vzdol\u017e vlaken, ker glavne delujo\u010de obremenitve potekajo vzdol\u017e reber mre\u017ee, to je v smeri vlaken. Tako imajo anisogridne strukture iz mre\u017ee veliko te\u017eo v primerjavi z laminati.<\/p>\n

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Re\u0161etkaste konstrukcije se ne bojijo izrezov in ne potrebujejo vrtanja in rezkanja. Za te strukture lahko uporabite tudi posebne vlo\u017eke.<\/p>\n

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Konvencionalne kompozitne tehnologije (navijanje, namestitev vlaken) lahko proizvajajo dele samo z geodetskimi in kvazigeodeznimi armaturnimi potmi ter obi\u010dajnimi re\u0161etkami. Konstrukcije z nepravilno gostoto mre\u017ee in ne-geodetsko oja\u010ditvijo bi lahko zagotovile u\u010dinkovitej\u0161o porazdelitev delujo\u010dih obremenitev in posledi\u010dno zmanj\u0161anje te\u017ee. Vendar tak\u0161nih struktur ni mogo\u010de dobiti s konvencionalnimi tehnologijami.<\/p>\n

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8. 3D-tisk kompozitov<\/strong><\/p>\n

Trenutno samo 3D-tisk omogo\u010da pridobivanje kompozitnih delov s kompleksno obliko in visoko fleksibilnimi potmi za oja\u010ditev vlaken. S 3D-tiskom lahko nadzirate anizotropijo in izkoristite potencial oja\u010ditve vlaken z najve\u010djo u\u010dinkovitostjo. Mimogrede, zato se imenujemo Anisoprint (anizotropno tiskanje ali tiskanje z nadzorom anizotropije). Vlaken vam ni treba rezati. V kompozitnem delu lahko naredite katero koli luknjo brez vrtanja in z oja\u010ditvijo. Poleg tega tehnologija Anisoprint (koekstruzija kompozitnih vlaken) uporablja termoplasti\u010dno matriko, ki pove\u010da odpornost dela na udarce v nasprotju s konvencionalnimi termoreaktivnimi kompoziti.<\/p>\n

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9. Dovolj razmi\u0161ljanja o kovinah<\/strong><\/p>\n

Na koncu \u017eelimo izpostaviti zelo pomembno to\u010dko. Kompoziti se popolnoma razlikujejo od obi\u010dajnih materialov (kovine, plastika itd.). So bistveno bolj anizotropni in nehomogeni. To pomeni, da morata imeti kovinski (plasti\u010dni) del in kompozitni del istega namena popolnoma razli\u010dne oblike! \u010ce \u017eelite kovinski del zamenjati s kompozitnim, ga preoblikujte.<\/p>\n

Pomembno<\/strong><\/p>\n

Dizajna oblikovanega za kovje, nikoli ne uporabljajte za kompozite!<\/p>\n

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Pozabite na kovine \u2013 \u010das je za Anisoprint!<\/strong><\/p>\n

 <\/p>\n

Vir: Anisoprint. <\/a><\/p>\n

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